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Knowledge base

Hazardous goods safety

Everything on a placarded vehicle is regulated: the classification, the markings, the papers that travel with it and the person driving. This is the part a driver and a depot officer both need straight before the vehicle moves.

Taught on: HAZMAT Safety — 3 days

The class labels, as Table I to Rule 137 sets them out

A driver identifies a load by the diamond on the vehicle. The names, the numbers and the background colours below are the Table's own; the symbol is drawn so the shape is familiar when it appears on a tank.

1
Explosives
2.1
Non-flammable gases
2.2
Inflammable gases
2.3
Poison (toxic) gases
3
Inflammable liquids
4.1
Inflammable solids
4.2
Liable to spontaneous combustion
4.3
Emit inflammable gases when wet
5.1
Oxidizing substances
5.2
Organic peroxides
6.1
Poisonous (toxic) substances
6.2
Harmful substances
6.3
Infectious substances
7
Radioactive substances
8
Corrosives

Note: Table I numbers Class 2 the other way round — 2.1 is the non-flammable gas and 2.2 the inflammable one, the reverse of the UN order. The Table ends at Class 8; it has no Class 9. The diamond on the vehicle is the one that applies — when in doubt, read the written information required by Rule 132(3), the Transport Emergency Card.

01What counts as hazardous or dangerous goods?

Goods that can harm people, property or the environment while being carried — flammable liquids and gases, toxic and corrosive substances, oxidisers, explosives and radioactive material. The rules classify them into nine classes.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 137

02Which class is petrol, diesel or ATF?

Class 3 — flammable liquids. What burns is the vapour, not the liquid, which is why a nearly empty tank is more dangerous than a full one, not less.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 137
  • Source: Petroleum and Explosives Safety Organisation (PESO)

03Which class is LPG, and how is CNG different?

Both are Class 2 gases. LPG is carried liquefied under moderate pressure; CNG is carried compressed at very high pressure. In LPG the hazard is the liquid flashing to gas, in CNG it is the stored pressure itself.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 137
  • Source: Oil Industry Safety Directorate — LPG tank trucks — safety in design, fabrication and fittings
  • Source: Petroleum and Explosives Safety Organisation (PESO)

04What is a TREM card and who must carry it?

The Transport Emergency Card: the written information about the load that Rule 132(3) requires the owner to hand the driver, in the form of Annexure V. Rule 133(1) then puts the duty on the driver — it is to be kept in the cab and available at all times while the goods are being carried.

  • Source: Central Motor Vehicles Rules, 1989 — Rules 132(3) and 133(1)

05What must the vehicle display on the outside?

The class label for the goods carried and an emergency information panel giving the substance, its UN number and an emergency contact — visible on the sides and the rear.

  • Source: Central Motor Vehicles Rules, 1989 — Rules 134 and 137

06Which documents must travel with a dangerous goods consignment?

The driving licence with the hazardous goods endorsement, the registration certificate, the fitness certificate, insurance, the PUC, the consignment note and the TREM card.

  • Source: Central Motor Vehicles Rules, 1989 — Rules 129 to 137

07Who is responsible if the load is wrongly declared?

The consignor must declare the goods correctly and give the driver the TREM card; the owner must ensure the vehicle and driver are fit to carry them. The driver is responsible for what he can see — the placards, the papers and the condition of the vehicle.

  • Source: Central Motor Vehicles Rules, 1989 — Rules 131, 132 and 133

08Can one vehicle carry two different classes together?

Only where the two are compatible. Some combinations react with each other and are not allowed together in one load. If you are unsure, the consignor must confirm it in writing before loading.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 137
  • Source: National Disaster Management Authority — chemical (industrial) disasters

09What protective equipment should be on board?

What the TREM card for that substance specifies — typically gloves, eye protection, a face shield or respirator where the product demands it, and a spill kit. It is checked at the terminal gate, not on the road.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 137
  • Source: National Disaster Management Authority — chemical (industrial) disasters

10What does Rule 9 ask of the driver, besides the training?

That he holds a licence to drive a transport vehicle, and that he can read and write at least one of the languages listed in the Eighth Schedule of the Constitution, and English. The certificate alone is not enough.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 9(1)

11What does the three-day course cover?

Days one and two are defensive driving and advanced driving skills; day three is product safety — UN classification, the Hazchem code, TREM cards, explosive limits, and emergency procedure including spillage handling, PPE, fire fighting and first aid. The syllabus is the rule's own, not the institute's.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 9, Table

12Is the hazardous goods endorsement the same as a driving licence?

No. The licence lets you drive that class of vehicle. The endorsement, placed on the licence after certified training, lets you drive it carrying dangerous goods. You need both.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 9

13How is the endorsement obtained, and how long does it last?

The driver applies in writing on plain paper to the licensing authority where he resides, with his licence and the training certificate, and the authority makes the endorsement. The rules prescribe the course but do not themselves fix a validity for the endorsement — renewal follows the licence it is placed on.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 9(2) and 9(3)

14Where in the rules does the TREM card come from?

Rule 132(3) requires the owner to give the driver, in writing, the relevant information about the load in the form set out in Annexure V, and to satisfy himself that the driver understands it. Annexure V is headed Transport Emergency Card (Road) — TREM card is the industry's shortening of that title.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 132(3) and Annexure V

15What does the Annexure V card have to contain?

Six headings: the cargo, naming the chemical identity of the goods; the nature of the hazard; the protective devices; the emergency action, which opens with notifying the police and the fire brigade immediately; then spillage, fire and first-aid; and last, any additional information provided by the manufacturer or the sender.

  • Source: Central Motor Vehicles Rules, 1989 — Annexure V

16How many classes does the rule actually list?

Eight, sub-divided into fifteen entries. Table I to Rule 137 runs from Class 1 explosives to Class 8 corrosives. It has no Class 9 — the miscellaneous class familiar from UN and ADR charts is not in it.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 137, Table I

17Is Class 2.1 the flammable gas or the non-flammable one?

In these rules, 2.1 is the NON-flammable gas, on a green ground; 2.2 is the inflammable gas, on red; 2.3 is poison gas, on white. That is the reverse of the UN order, where 2.1 is flammable. Read the words on the diamond, not the number you remember.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 137, Table I

18What colour is each class label?

Orange for explosives; green for non-flammable gas; red for inflammable gas, inflammable liquids and inflammable solids; white for poison gas, poisonous, harmful and infectious substances; blue for substances that give off inflammable gas when wet; yellow for oxidizing substances and organic peroxides; white over black for corrosives. The symbol is black, or black or white where the Table allows either.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 137, Table I

19What does the harmful substances label say on it?

Class 6.2 carries a St Andrew's cross over an ear of wheat, and the bottom half of the label bears the words Harmful: Stow away from foodstuffs. Class 6.3, infectious substances, carries three crescents on a circle and may add a line telling anyone who finds damage or leakage to notify the Public Health Authority.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 137, Table I

20How does the rule decide whether something is a flammable liquid?

By flash point, in four bands. Extremely flammable is a flash point at or below 23°C with a boiling point below 35°C; very highly flammable is at or below 23°C with an initial boiling point above 35°C; highly flammable is above 23°C but at or below 60°C; flammable is above 60°C but below 90°C.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 137, Table II

21Is there a list of which goods count as hazardous?

Yes. Table III to Rule 137 lists hazardous goods by name, each marked against the hazards it carries — E explosive, F flammable, O oxidising, R reactive, C corrosive, Ra radioactive, T toxic, G gas. A substance can be marked under more than one. Table II gives the criteria for deciding a substance the list does not name.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 137, Tables II and III

22Who decides the route the vehicle takes?

The owner of the goods carriage and the consignor lay down the route for each trip and fix a timetable for it. The driver is bound to take that route unless the police direct or permit otherwise.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 132(4)

23What must the emergency information panel carry?

In three places on the vehicle, facing each side and the rear: the correct technical name in letters at least 50 mm high, the UN class number at least 100 mm high, the class label at least 250 mm square, and the emergency telephone numbers at least 50 mm high. It must be kept clean and unobstructed.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 134

24What equipment does the rule require on the vehicle?

Safety equipment to prevent fire, explosion or escape of the goods; a spark arrester; a tachograph conforming to Bureau of Indian Standards specifications; and first aid, safety equipment, a tool box and antidotes as the load needs.

  • Source: Central Motor Vehicles Rules, 1989 — Rules 129(1)(iv), 129(2), 129A, 131(b) and 132(1)(b)

25What must a driver do after an accident with dangerous goods?

Report it forthwith at the nearest police station, and also inform the owner of the goods carriage or the transporter. This is a separate duty under the rules, not a courtesy.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 136

26What happens if a vehicle is stopped without the endorsement?

It is driving without the licence required for that use. The penalty falls on the driver and the owner, and the terminal that loaded the vehicle is exposed as well.

  • Source: Motor Vehicles (Amendment) Act, 2019
  • Source: Central Motor Vehicles Rules, 1989 — Rule 9

This page is written for guidance. Where money, a licence or somebody's safety turns on it, read the rule itself — every answer says which one. Disclaimer and sources.

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