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Driving with a hazardous load

A loaded tanker is not a truck with something heavy in it. The load moves, the centre of gravity is high, and a great deal of what goes wrong happens standing still — at the gantry, at a halt, or at the moment of unloading.

Taught on: Tanker Crew Safety — 1 day

01Why must a tanker be earthed before loading or unloading?

Liquid flowing through a pipe builds static charge. Earthing gives that charge a path to ground. Without it a spark can jump inside the vapour space, where the mixture is already in the flammable range.

  • Source: Oil Industry Safety Directorate — OISD-RP-110, static electricity in petroleum handling
  • Source: Petroleum and Explosives Safety Organisation (PESO)

02Why is a part-full tank harder to drive than a full one?

The liquid surges. On braking it runs forward and pushes the vehicle on; on a bend it swings outward. A full or an empty tank does not do this — a half tank does it worst.

03How should braking change with a liquid load?

Brake early and gently, and be off the brake before the surge arrives. Late hard braking is what puts a tanker over on a bend, not speed alone.

04What must be checked before every trip?

Valves closed and locked, hoses stowed, manhole and dome covers secure, no seepage anywhere, placards clean and correct, extinguishers charged and in date, and the TREM card in the cab.

  • Source: Central Motor Vehicles Rules, 1989 — Rules 134 and 137

05Where should a loaded tanker not be parked?

Not in a market, not under a flyover or overhead line, not near a school or hospital, and not in a residential lane. Use a designated halt with open ground around the vehicle.

  • Source: National Disaster Management Authority — chemical (industrial) disasters

06May a loaded vehicle be left unattended?

No. The rule requires the vehicle to be parked somewhere safe from fire and explosion and to remain at all times under the control and supervision of the driver or of some other competent person above the age of eighteen.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 133(2)

07What should the driver do the moment a leak is noticed?

Stop away from people and traffic, switch the engine off, keep all ignition sources away, stand upwind, read the TREM card, and call the numbers on the emergency panel. Do not try to move the vehicle somewhere better.

  • Source: Oil Industry Safety Directorate — OISD 165, rescue and relief for POL tank truck incidents
  • Source: National Disaster Management Authority — chemical (industrial) disasters
  • Source: Central Motor Vehicles Rules, 1989 — Rule 137

08Should a driver try to stop a leak himself?

Only if the TREM card says so and it can be done from a safe position — closing a valve, for instance. Anything beyond that is for the emergency services. Your first job is to keep people away.

  • Source: National Disaster Management Authority — chemical (industrial) disasters

09Does night driving change anything?

Visibility drops and so does alertness, and a placard nobody can read is a placard that does not work. Keep the reflective markings clean, and stop when you are tired rather than at the next town.

  • Source: Ministry of Road Transport & Highways — Road Accidents in India 2024

10Who else in the crew needs training?

The helper or cleaner who travels with the vehicle. He is usually the one standing at the hose during loading, and in an incident he is the nearest person to it.

11What speed should a loaded tanker keep?

Whatever is posted, and usually less. The limit assumes an ordinary vehicle; a high centre of gravity and a moving load mean the safe speed on a bend is well below the sign.

  • Source: Ministry of Road Transport & Highways — Road Accidents in India 2024

12Why are some tankers painted white with a brown band?

Because a vehicle running under a national permit and carrying dangerous goods must be: the body white with a dry-leaf-brown ribbon five centimetres wide around the middle of the exterior, and the driver's cabin in orange.

  • Source: Central Motor Vehicles Rules, 1989 — Rule 90(1), proviso

13What is the single most common mistake at the gantry?

Treating the earthing clamp as paperwork — clipping it to paint, to a rusted point, or to nothing at all, and signing the register anyway.

  • Source: Oil Industry Safety Directorate — OISD-RP-110, static electricity in petroleum handling
  • Source: Petroleum and Explosives Safety Organisation (PESO)

This page is written for guidance. Where money, a licence or somebody's safety turns on it, read the rule itself — every answer says which one. Disclaimer and sources.

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